Robotics Automation, The Plan
3-minute, 40-second video captures a human welder meticulously working on steel scaffolding planks in Qatar. While showcasing skilled craftsmanship, the manual process faces challenges like slower production, risk of error, and hazardous conditions.
To overcome these, the industry is transitioning to robotic welding machines, which offer key advantages:
Efficiency: Continuous operation for faster production.
Precision: Uniform, defect-free welds.
Safety: Reduced human exposure to hazards.
Cost Savings: Lower labor costs and material waste.
The transition includes feasibility studies, custom robot design, staff training, and quality testing. Robotic welding enhances productivity, improves safety, and ensures superior quality, aligning with Qatar’s industrial goals.
HUMAN WELDING STEEL BOARDS
Live Human Video in Qatar
The project began with strategic collaboration with leading robotic manufacturers. Dracon’s engineers designed and procured robotic arms, servo motors, and welding torches tailored to the precise demands of steel scaffolding production. Complementary equipment, including gun cleaners, welding machines, and wire feeders, ensures seamless integration and optimized operations.
By introducing robotic welding, the same 3-meter plank is now completed in just 2 minutes.
This shift brings significant benefits: faster production, consistent quality, and enhanced safety by reducing human exposure to hazardous conditions. The robotic system ensures precision and efficiency, cutting production time nearly in half.
By adopting this advanced technology, Qatar industries are revolutionizing their manufacturing process, aligning with modern demands for speed, reliability, and safety, while positioning themselves as leaders in industrial innovation.
TEST VIDEOS OF ROBOTICS RESULTS.
Robot Lab Results 3m 1.0
Robot Lab Results 3m 2.0
Here are more Inredible Automation Results:
Robot Lab Result 650mm
2 Robot Arms Lab Result 1650mm
2 Robot Arms Lab Result 1650mm
Empowering Qatar Industries with Robotic Innovation
To ensure seamless adoption of robotic welding technology, we facilitated training for Qatar’s head engineer in Shanghai. This comprehensive program covered every aspect of operating and maintaining the robotic arm.
The trained engineer will lead the development of an in-house team of robotic engineers and technicians in Qatar, ensuring sustained expertise and operational excellence.
With support from our Chinese team and the leadership of Timikara, this initiative not only enhances local capabilities but also fosters innovation and efficiency. This collaboration positions Qatar industries as pioneers in advanced manufacturing, driving sustainable growth and technological advancement.
Qatar Engineer Onsite in Shanghai, China
Qatar sent their very top Engineer for the job well done.
Technical Specifications Robotics and Automation Systems
· Robotic Arms: High-precision, multi-axis robotic systems.
o Payload capacity: Up to 50 kg
o Reach radius: 2,500 mm
o Repeatability: ±0.02 mm
o Power source: 380V, 50Hz
· Servo Motors: Advanced, energy-efficient units.
o Torque: 30 Nm
o Speed: 3,000 RPM
o Efficiency rating: IE3
· Welding Machines: Integrated MIG systems.
o Wire diameter: 0.8–1.2 mm
o Output current: 50–400 A
o Duty cycle: 60% at 400 A
· Gun Cleaners & Accessories:
o Automated torch cleaning
o Anti-spatter spray integration
Software and Control Systems
· Control Units: PLC and HMI for seamless programming and monitoring.
o Protocols: Modbus, PROFINET
o Display: 10-inch multi-language touchscreen
· Software: Customizable programming with offline simulation.
o Programming language: RAPID/Java-based
o Features: Arc welding parameters, trajectory planning, collision detection
Welding Process Optimization
· Weld Monitoring: Real-time feedback and thermal sensors.
· Efficiency:
o Welding speed: 1.2 meters per minute
o Material savings: 15% reduction in waste
· Material Compatibility:
o Carbon steel grades: Q195–Q345
o Stainless steel: 304, 316
Project Timeline
1. Procurement:
o Robotic systems and accessories: Completed
o Welding consumables: Finalized
2. Installation:
o Robotic arms and control units integrated into production lines
3. Testing & Training:
o Quality assurance testing: 95% completion
o Operator training: In progress with 20 staff
4. Commissioning:
o Full-scale operations targeted by Q1 2025
Impact on Qatar's Steel Industry
This initiative marks a significant leap for Qatar’s industrial sector:
· Production Output: Increase by 200%
· Cost Reduction: Operational savings of 30%
· Compliance: Meets international scaffolding standards
Through precision engineering and strategic project management, Dracon International has positioned Qatar as a leading hub for automated steel scaffolding production.
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